The main elements of the hydraulic range are rod seals, piston seals, wipers. This reduction in squeeze means less friction and improved seal life, and because parting lines are between the Hotsale Composite marine bearings manufacturer lobes, away from the sealing surface, problems of leakage associated with -rings is virtually eliminated. WRB Wiper Seals: These Medium Duty scraper seals have a special lip that help prevent moisture and dirt from accumulating on the rod. If the clearance gap between the sealing surface and the groove corners is too large or if the pressure exceeds the deformation limits of the -ring material (compound) , the -ring will extrude into the clearance gap, reducing the effective life of the seal. Manufacturer of standard and custom hydraulic seals. GUARNITEC use very high quality polyurethane compounds and other materials in their production. Many hydraulic seal suppliers have the same exact seals that are used in most hydraulic cylinders and can easily cross reference or match up a replacement. When the wiper seals are not secured or fail, it can cause component failure in a fluid power system that leaves other pieces of the operation open to serious damage. For heavy-duty hydraulic cylinders. You’ve discovered -Rings, Inc. Despite the greatest of care, conventional seals are highly vulnerable to damage of the sensitive sealing faces during installation. 3. Leakage control: The use of hydraulic seals can prevent any leakage, thus reducing any chances of downtime or repair. The specific operations of a hydraulic seal differ slightly depending on where the seal is located with regard to the hydraulic cylinder. Hydraulic seals should be a fairly high priority for checkups by your maintenance team. T-seals are composed of a sealing element with two split back-up rings. Industries hydraulic seals serve include aerospace manufacturing, agriculture, automotive manufacturing, chemical processing, defense contracting, food processing, marine products manufacturing, medical and pharmaceutical products development, nuclear power, pulp and paper, and waste disposal. Rods seals, piston seals, wipers, guiding rings and statics seals on stock. Rod Seals: These hydraulic seals are used to prevent fluid leakage within cylinder. Static seals that installed directly into the housing or glands of a system, rod seals are designed to provide dynamic sealing pressure while the piston rod is in dynamic motion. The external lip scrapes foreign matter from the rod, and the other lips act as an effective pressure seal in low pressure applications. Furthermore, purchasers of hydraulic seals should take note of vacuum rating, working temperatures, chemical compatibility (between the seal and the hydraulic fluid), highest and lowest working speed, and minimum and maximum pressure. Because System Seals specializes in custom designs and sizes, the company is a perfect fit for the cylinder repair industry, and it continues to save its customers millions of dollars each year. Asymmetrical seals are so designed that in the installed state they contact the static surface with an initial stress over the whole axial width in order to achieve a sufficiently firm seating in the groove. Wipers are designed to prevent any contamination to the system by external media during stroke movement of the cylinder. We will work with you to ensure our rod seal designs meet your application requirements. U-ring packings (AN6226) and U-cup packings are used in brake assemblies and brake master cylinders. FKM – When applications that require better chemical resistance and higher temperatures up to 400°F (FKM seal elements) with two PTFE or PEEK back-ups are recommended. Hydraulic rod seals are installed in a groove that has been machined in the cylinder housing to provide a tight seal against the piston shaft. These anti-extrusion rings are available in various extrusion-resistant materials and are located on the back-side or low pressure side of the sealing element they are supporting. Sealing Devices has experience with custom aerospace seals, and offers many items including geltek silicone sealant strips from stock. In addition to keeping fluid from leaking, seals also help keep dirt and contaminants out of the cylinder, which extends the lifespan of the cylinder.
Others are commonly referred to as Kalrez® -Rings (DuPont Dow), Chemraz® -Rings (Greene, Tweed & Co.), Isolast® -Rings (Trelleborg Sealing Solutions), and lesser quality brands such as Perlast (Precision Polymer Engineering), GPlast (Gapi) and Markez® (Marco). Since hydraulic seals are so critical to the efficiency of hydraulic systems, they are applicable across a wide range of industries. Piston Seals are radial seals. After the removal of all -rings, the parts that receive new -rings have to be cleaned and inspected to make sure that they are free from all contamination. Hydraulic seals of various makes sometimes have very long delivery times. Our offer includes high quality seals for hydraulic cylinders used in the industry and agriculture. When properly installed in a groove, an -ring is normally slightly deformed so that the naturally round cross-section is squeezed diametrically out of round prior to the application of pressure. For example, Parker Seal Company ran a series of brutal tests to determine how much fluid pressure a common nitrile -ring can withstand without extruding into the gap. KAF’s lip design was developed with integral preloading to be automatically self-sealing under high and low pressure. 4. Preventing blowouts: Blowouts on oil plants can be reduced to a great extent by using industrial seals. The main tasks of the seals are retaining lubricants, excluding contaminants adn maintaining the hydraulic pressure. X rings (also known as quad or square rings) are, in essence, enhanced versions of -rings. Wiper seals remove these contaminants when they retract into the cylinder. Our hydraulic seals are outfitted with seven precision-manufactured components. The UTS seal has small dimensions and has been created for cylinders under possible high pressure and speed variations. This allows pressure build up on one side of the piston, making the Cylinder extend or retract. Seal House offers a comprehensive range of Rod Seals in a variety of styles and materials to suit most applications. These seals protects the rod seals from the damages caused as a result of pressure rise. Based on criteria such as operating temperature, chemical interactions, pressure and fluid types, we select the materials that can handle each environment best. An elastomer which provides dynamic and static sealing against the shaft. A sealing lip has an edge which is formed by pressing, cutting or grinding and is normally pressed against the counterface on the shaft with a defined radial force by a spring. A high pressure hydraulic seal is usually surrounding rods, rams, glands or the piston and used a different design or combination of interlocking lips and components. The seals are located in the piston, on the cylinder head or on the rod shaft. The uses of rod seals vary from medium to high-duty applications with robust sealing effects. Types od seals include Vee-ring packings, urethane U-seals & polyurethane U-seals & double reversed packing sets. Fluid type, pressure, temperature requirements, speed of movement, environmental conditions chemical contact and many more factors are considered when choosing the most suited material. Hydraulic wear rings guide the piston and rod within the cylinder, absorbing forces and preventing metal-to-metal contact. Please see our products below and a Catalogue of hydraulic seals (PDF file, 11 MB). They are internal to the cylinder head and seal against the cylinder bore, preventing fluid flow. Skega’s success in this field has been built up around the well‐tried ‐ring seal which is combined with a new type of support ring and guide ring, produced in a new material and protected by the Swedish Patent No 221178. They have an enhanced extrusion resistance at high pressure and low temperatures and are used with heavy-duty cylinders. Dynamic (used when parts are in motion) or static (fixed application), different types of seals, each have their own role to play, in ensuring a cylinder runs as smoothly as possible. CDK Seals started out as a family-run business to supply PTFE seals, spring energised seals, rubber mouldings and hydraulic seals.
Hydraulic seal manufacturers create many products that are application specific and specially designed to prevent leaks under very particular circumstances. A hydraulic seal is used to contain fluids and maintain the hydraulic pressure (piston seal, rod seal, back-up ring), to stop the inlet of impurities and to preserve the lubricating film on the rod (wiper seal) and to resist any deformation under a radial load by guiding the piston and rod (wear ring and guide strip). When selecting the best seals for your hydraulic ram, both at OEM or repair stage, it’s important to consider the parameters of the application and the operating conditions. Hydraulic applications can be challenging for seals. Thousands of -ring compounds have been formulated for specific applications. All of the metal materials used to create seals may be plated or galvanized for added oxidation protection and strength. The most common place to find these seals, however, is in a hydraulic cylinder. The piston seals acts as a pressure barrier and prevent fluid from passing the piston. A leading manufacturer of moulded rubber seals, elastomer components and custom engineered solutions; manufactured to the highest quality standards, in medium-to-high volumes, to a diverse range of industries around the globe. Rod seals are used in mobile hydraulic, agricultural, and general industrial applications. Also, these seals protect the rod seals from contaminants. As an application user, you must review the user manual provided along with the purchase of hydraulic seals. Designed for light duty applications where style WD wipers are not required. We offer almost 16,000 hydraulic seals to choose from. Our polyurethane u-cups come in symmetrical and double-lip rod and piston asymmetrical styles that maintain a comprehensive water resistant seal. These flaws are often capable of preventing satisfactory -ring performance under the variable operating pressures of aircraft systems; therefore, -rings should be rejected for flaws that affect their performance. The -ring is considered a universal sealing device. T-seals: These seals can be designed in both rod and piston styles to prevent extrusion and spiraling. Conventional seals swell as they absorb hydraulic fluid. Sometimes called loaded-lip U-cups, B-style polypack, and lip seals, these seals have a beveled edge with a symmetrical cross section. Hydraulic seals are generally relatively soft, non-metallic rings captured in groove or fixed in a combination of rings, forming a seal assembly, to block or separate fluid in reciprocating motion applications. Piston seals are important for controlling the motion of a cylinder. Deep-Z rod seals are a type of symmetrically loaded U-cup seal. To better understand our hydraulic seal capabilities unique to your application, please complete our contact form or send an email to gbsa@ with a drawing of your part. Applications: General purpose sealing, Air Tools, Hydraulic fluids, Petroleum based oils, fuels, L.P. gases, Cold Water, Silicone greases and oils, Di-ester base lubricants (MIL-L-7808), Ethylene glycol base fluids (Hydrolubes) and Hydraulic Fluids and in static and dynamic applications. We supply 100s of styles and 1000s of sizes of hydraulic seals in inch and metric sizes. Wipers: Commonly known as scraper seals, these wipers help the ingress of external contaminants, which can damage the sealing system, as well as the application machinery. The T-shaped design prevents spiral failure that occurs with -rings used in cylinders with long strokes. This grants for equal and even wear, and stress allotment on the seals. Hydraulic seals are produced in most cases like any gother mechanical seal or component made of polymers. Rely on hydraulics or pneumatic seals. Polytetrafluoroethylene (PTFE) -rings: Temperature & Chemical Resistant PTFE is a popular -Ring material which is White in color. Are relatively soft, non-metallic rings captured in a groove or fixed in a combination of rings, to form a seal assembly, to block or separate fluid in reciprocating motion applications. 7. Durability: Hydraulic seals are designed to have long service lives.
Hydraulic seals of different types are governed by various standards and regulations at international, national, and local levels. Piston Seals are typically made of polyurethane but some piston seals can be made of fabric reinforced rubber. Some hydraulic seals are made for very specific applications. Our hydraulic seal product lines will provide you with confidence that your equipment will operate in the most adverse conditions. GBSA offers a wide range of effective hydraulic rod seals including polyurethane -rings. For over 20 years, it has been our dedication to service and outstanding product quality in all our hydraulic seals that have set us apart. These days, manufacturers also provide custom manufactured hydraulic seals to suit specific application needs. Hydraulic seals used internally on a sliding or moving assembly are normally called packings. The sealing direction is important for hydraulic seals and pneumatic seals in mechanisms that use axial movement, such as cylinders and pistons. However, Piston Seals are exposed to the motion on their outer diameter along the bore or tube of a hydraulic cylinder. The creation and development of the hydraulic seal mirrors the lengthy development of the hydraulic system, though modern hydraulic seals only appeared as polymers before they became better understood and utilized. 5. Affordable: Hydraulic seals can be ordered in bulk, and are extremely reasonable in terms of price. However, in both applications, there are common steps to execute to successfully install hydraulic seals. U-cups: These seals are used for low pressure systems. We started small, but now offer an extensive product list of hydraulic seals, rings, and other rubber products. The full range of static seals include -rings, back-up rings, flange seals, bonded washers and OP seals. Bellows seals use a formed or welded bellows to supply a secondary sealing and spring loading. The design helps prevent extrusion up to 5,000 PSI and spiraling (rolling) associated with -rings. Typical applications covered are cylinders, mobile cylinders, hydraulic presses and moulding machines. These allow pressure to build up within the piston, thus allowing the cylinder to extend or retract. Wear Rings absorb transverse loads on the rod and improve the durability of packings in a hydraulic cylinder. To help you identify the best materials to install hydraulic seals, contact Real Seal to create a customized solution and value for your business. We provide Simriz® -Rings from Freudenberg (Simrit) do to the unique durability of the product and the genuine care the people from Freudenberg have given us and the users of our -Rings. Double-acting pistons require pressure from both sides to force the piston along the bore, meaning that in order to properly seal them you must use a double-acting seal that can seal the dynamic pressure from both sides. Heating – To improve hydraulic seals’ elasticity, you can heat the seals before installation. Hydraulic cylinder seals cost the manufacturer pennies. The energizer ensures constant pressure on the sealing lips. FlexiSeals are PTFE sealing devices energized by special metal springs to maintain lip contact during no or low pressure service. Global -Ring and Seal, LLC is a master distributor of -Rings, Backup Rings, X-Rings, Cord Stock, and related seals, servicing industrial distributors worldwide. PEEK – For applications with higher pressures PEEK back-up rings are recommended, in place of Nylon or PTFE back-up rings. For heavy duty hydraulic seals used on the main ram of an extrusion press, rubber fabric chevron seals are the chosen solution to ensure maximum durability and reliability. If you’re looking to optimize your use of hydraulic seals over time, you’ll want to screen manufacturers for matching versatility. In the case of gauge control cylinders for example, short strokes and high frequencies have to be accommodated whilst imparting minimal friction aor stick slip. Symmetrical proﬁles are designed to act as either rod or piston seals, allowing one part to function in two applications.
By rolling the ring on an inspection cone or dowel, the inner diameter surface can also be checked for small cracks, particles of foreign material, or other irregularities that cause leakage or shorten the life of the -ring. Also known as scrapers or dust seals, hydraulic wipers are crucial to preventing damage to other system components. The most common hydraulic seals are piston seals and rod seals, which are both cylinder seals with a flexible lip that rubs against the housing or shaft for improved sealing during linear movement. Hydraulic seals are relatively soft, non-metallic rings that are constructed using materials such as polyurethane, rubber or PTFE. Hydraulic seals are different in that they are typically used in liquid or oil, whereas pneumatic seals operate in environments of compressed gas. Most packings and gaskets used in aircraft are manufactured in the form of -rings. The earliest hydraulic system, invented by Joseph Bramah in England during the Industrial Revolution, made use of leather seals to achieve the same results as modern hydraulic seals made of polymeric materials. Most replacement seals, for most applications can be found off the shelf and seal kits for well known applications can be picked up easily. Real Seal manufactures and distributes seal products and mechanical components with a strong focus on performance oriented rubber and plastic materials. 9. Prevents system collapse: By preventing leakage, the flow of fluid can be monitored, and as a result of it, the system can prevent from collapsing. Instead, they are used to maintain the concentricity of the rod in the bore so that the other sealing elements can function properly and don’t wear unevenly. Good dimensional elasticity to ensure faultless operation even with working eccentricities between the rod and the housing or the piston and the cylinder wall respectively, as well as expansion of the cylinder due to operating pressure. Custom manufacturer of seals for hydraulic system applications. UK Seals’ Hydraulic & Pneumatic range caters for the full range of duty cycles. Bonded seals are composed of an elastomeric seal that is adhered to a metal washer for high pressure applications. Urethane seals enjoy wide application as rod scrapers and other dynamic seals in high pressure hydraulic hose, which further attests to its strength and its ability to take abuse. This wiper can also be used as a secondary seal to trap slight leakage from the primary seal. Manufacturer of standard and custom seals, including hydraulic silicate and phosphate gaskets. Hydraulic Zone offers a diverse range of standard and special type cylinders to suit all types of industrial cylinder applications. In some cases, however, replacing hydraulic seals does become necessary. Seals made with these and other elastomeric materials are usually fabricated through extrusion, although Teflon seals are sintered in an oven from a powder form. Applications include: Hydraulic Oil, Petroleum Base, Silicone oil and grease, Mineral and vegetable oil and grease, Aliphatic hydrocarbons (fuel, butane, propane, natural gas), Aromatic hydrocarbons (benzene, toluene), Chlorinated hydrocarbons (trichlorethylene and carbon tetrachloride), Chlorine Water, Gasoline, Fuels, Liquefied Petroleum Gas (LPG), Natural Gas, Propane, Diesel Oil, High vacuum, ozone and weather. In our stock you will find piston seals (PK3 and PK4), u-rings (UN, D2 and D3) and wiper seals (MW, ME1 and ME2). Also known as Gland seals , Headbush or Neck Seals, Rod seals act as a pressure barrier to maintain and regulate the operating fluid in a cylinder. Coming in two different compounds, nitrile and polyurethane, our comprehensive line of u-cups are ideal in rod and piston applications. Chromex launched a new compact range of hydraulics seals designed to meet the majority of your needs. Rod Seals are deliberated to be the most substantial component of a cylinder sealing configuration. Dynamic Seal: A dynamic seal is installed within the inner shaft of the hydraulic cylinder. But that simple, inexpensive hydraulic seal can cost you thousands in downtime and loss of production if it fails.